Modular Building2025-03-31T14:22:24+11:00

What is Modular Construction?

What is Modular Construction?

Volumetric Modular Construction (VMC)

Volumetric Modular Construction (VMC) is an innovative construction method where entire sections of the building are manufactured off-site as three-dimensional modules in a factory-controlled environment. The prefabricated and prefinished modules are then transported to the project site for assembly.

VMC allows for greater control over quality and safety, reduces construction time due to efficiency, and minimises the environmental footprint of the project.

Modular Building

Space Labs Australia is leading the development of Prefabricated Prefinished Volumetric Construction (PPVC) in Australia to address the critical challenges in the construction industry such as supply shortages, building cost inflation, quality concerns, capacity constraints due to shortages in skilled labour, and declining productivity.

VMC is well-suited to smaller living units

  • Student accommodation
  • Co-living
  • Build-to-Rent

  • Aged Care

  • Affordable Housing

  • Hotels

Space Labs Australia have made significant investment to assemble a team of highly skilled professionals, combining the best local talent with world-class international expertise. This strategic approach ensures we deliver exceptional results and maintain our position as a leader in Volumetric Modular Construction (VMC), setting new standards for innovation and excellence in the industry.

Benefits of VMC

  • Greater productivity to improve efficiency and drive cost savings.
  • High-quality and precision.
  • Repeatability from one project to the next.
  • Sustainable materials usage and circular economy through project lifecycle.
  • Technology rich solutions for smarter operations.
  • Improved safety through reducing onsite labour.

Why VMC

Standardisation

Our processes ensure every module adheres to standardised procedures, ensuring consistency and uniformity during manufacture. By employing precise measurements, with a +/- 2mm tolerance, and standardised components the need for rework is minimised, enhancing both efficiency and quality.

Standardisation
Our Expertise & Experience

Quality Management Plan

The Quality Management Plan (QMP) installs critical procedures to ensure the highest standards of quality are achieved during manufacturing and construction. The QMP includes a Step-by-Step Fabrication Guide, Hold Points during Manufacturing, Inspection Test Plans (ITP), a detailed Construction Material List (CML) checklist, and PCA Certification checklists. Together these measures provide a comprehensive framework for maintaining precision and consistency throughout the manufacturing and construction process.

Factory-Based Construction in a Controlled Environment

Construction in a controlled factory environment offers key benefits including improved safety for workers, better working conditions, and greater gender diversity. It minimises weather delays and allows for full inspection and stress testing of prototype modules prior to delivery. VMC buildings can be visually striking and finished with premium quality finishes such as terracotta.

Factory-based construction in a controlled environment

Technology Rich Solutions for Smarter Operations

  • Aconex for document management.
  • Blockchain traceability ensures supply chain confidence.
  • BIM tools including drawing software and cloud-based workflows enable consistency from design to delivery.
  • 3D scanning and augmented reality assist in quality assurance.
  • Digital twins optimise facilities management for building managers.

Why VMC

Research, development and testing2025-03-27T09:23:08+11:00

Space Labs Australia employs a volumetric construction system developed in collaboration with leading local and global consultants, as well as input from prominent universities and academics. This system has been successfully applied to numerous projects within and outside of Australia. Meanwhile, in response to varying project requirements, Space Labs continues to refine and enhance its system to accommodate diverse design and performance needs.

Compliance2025-03-27T09:23:22+11:00

We work closely with industry stakeholders such as the NSW Building Commission, and both local and International consultant teams to ensure compliance with Australian Standards (AS), the National Construction Code (NCC), and the Design & Building Practitioners Act (DBPA).

Fire testing and combustibility2025-03-27T09:23:41+11:00

Building elements requiring a Fire Resistance Level (FRL) are designed to satisfy Section C: Fire Resistance and Specification 5 and Fire-Resisting Construction of the NCC.

Façade components meet non-combustibility requirements under Clause C2D10: Non-Combustible Building Elements of the NCC.

Wind Analysis2025-03-27T09:23:57+11:00

In conjunction with structural and façade requirement, our tall-building designs undergo extensive wind tunnel testing to assess forces exerted on both in-situ structural elements and volumetric modular construction (VMC) components during construction and upon project completion.

Structural testing2025-03-27T09:24:11+11:00

The VMC elements have been rigorously analysed to validate their suitability for the development of high-rise buildings, e.g: 60 storeys. This analysis includes an in-depth examination of overall structural performance requirements, taking into account, material properties, strength, manufacturing tolerances, connections, and the functional and structural layout.

All structural components strictly adhere to Part B1 – Structural Provisions of the NCC and relevant Australian Standard. In addition, each high-rise design undergoes peer review by global experts to provide our clients with the highest level of assurance.

Waterproofing2025-03-27T09:24:25+11:00

Our façade system has been tested in accordance with AS/NZS 4284 to demonstrate compliance with Part 3 – Roof and Wall Cladding of the NCC, ensuring surface rainwater cannot penetrate the building.

Wet areas are waterproofed in accordance with Specification 26 – Waterproofing and Water-Resistance Requirements for Building Elements in Wet Areas and AS 3740, fulfilling Clause F2D2 – Wet Area Construction of the NCC.

Acoustic testing2025-03-27T09:24:41+11:00

Site-based acoustic testing, conducted by Pulse White Noise Acoustics on prototype modules, confirms that our volumetric systems exceed NCC Part F7 – Sound Transmission and Insulation requirements for both sound transmission loss and impact sound isolation.

Embodied carbon2025-03-27T09:25:03+11:00

Space Labs Australia is committed to the ongoing measurement and assessment of embodied carbon. We collaborate with academic institutions to calculate, verify, and continually refine our approach, enabling us to identify and implement meaningful improvements over time. In addition, we actively seek low-carbon materials such as: green steel and aluminium, and require manufacturers to adopt advanced process methodologies, or use recyclable materials to reduce carbon emissions in material production, in alignment with our project requirements.

Module size2025-03-27T09:25:18+11:00

Modules are developed in various dimensions to meet individual project requirements. For standard production and to comply with NHVR (National Heavy Vehicle Regulation) requirements. The preferred dimensions are 3.5 metres in width, 12.0 metres in length, and 3.2 metres in height (inclusive of cladding). However, this depends on project requirements and physical site constraints. We can readily modify module dimensions to suit specific needs.

Process

Our process is designed to ensure efficiency and quality at each stage:

01

Design

Work with the Consultant Team to enable VMC to be implemented across the project.

02

Fabrication Drawings

Prepare detailed documentation of the module structure, fit-out and services ready for manufacture.

03

Compliance

Ensure compliance with all relevant project requirements including building codes and standards, safety, sustainability and modern slavery.

04

Logistics

Coordinate with the relevant providers and authorities to deliver the  modules from the Manufacturer, for the off-shore, shipping and 
on-shore transportation of the modules.

05

Manufacture

Coordinate with the Manufacturers on material procurement, programming and fabrication of the modules in accordance with the agreed Quality Management Plan.

06

Pre- Construction

Work with the Construction Team  on the interface between the VMC and in-situ works, including structural connections, location of tower cranes and delivery zones.

07

Installation

Assist the Construction Team in lifting modules into their final location in accordance with the Module Installation Guide and detailed Safe Work Method Statement.

08

Handover

Ensure the Construction Team has the required compliance documentation to support the application for the Occupation Certificate.